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How Can We Help You?

What Do We Offer?

Products

Take advantage of the specific machines, equipment and technologies that are available at our institute.

R&D Services

Gain a market advantage by using our R&D services

Training

Enhance your skills by participating in our numerous training programs.

TECHNOLOGIES

Take advantage of the specific machines, devices, and technologies available at our institute

ENTERPRISE EUROPE NETWORK

Information and counselling. Gain knowledge in law, development, and expansion into international markets.

SECTORAL CONTACT POINT

Obtain funds from the Horizon program for your eco-innovative solution

Our Offer

What do we do?

Mechanical Surface Treatment

We develop technology for cleaning substrates before applying coatings (usually paints) using a mixture of compressed air and special abrasives, as well as for matting and unifying surface structures.

Innovative Technologies

We create new technologies for waste recovery and recycling

Heat and Thermochemical Treatment Technologies

Development and implementation of gas nitriding technology on client request

Non-Destructive Testing Equipment

We manufacture equipment and devices for non-destructive testing using the eddy current method

Work in Special Techniques

We conduct research, development, implementation, service, and educational activities in the broadly understood field of defense and security (weaponry, ammunition, explosives, ballistic shields, mechanical security devices, and light construction partitions)

Thermal Spraying

We thermally spray anti-corrosion coatings that protect against wear, high-temperature impact, or decorative coatings on various substrates.

Non-Destructive Testing

We conduct non-destructive testing using the eddy current method and produce control and measurement devices and equipment

Electroplated Gilding

We apply gold coatings with high purity and uniform structure.

We connect science with business

Discover Our Technologies

Functionalization of Mg Alloy Surfaces

Temporary orthopedic implants (e.g., screws) are removed by surgery. The solution to the problem is resorbable implants made of magnesium alloys, provided that the rate of alloy corrosion in body fluid is limited. The developed coating system technology effectively delays corrosion, and in vivo test results of the model implanted in the rabbit's tibia did not show significant systemic changes in the liver or kidneys.

Automatic Production Line for Nail Assembly with Washer

The project was commissioned by the Industry and concerned a production line consisting of a main assembly machine and a washer cutting unit from a steel strip. The machine design was based on a multi-position dividing and rotating table with clamps fixed at a constant distance from each other. The table rotated each time by one position, moving parts to further operations. The operations performed at successive working positions were: feeding washers to the die, preliminary matching of washers and nails (insertion of the nail into the washer), forming the nail-washer connection, ejecting the finished detail from the clamp, removing the assembled detail from the clamp. The washer cutting unit consisted of an eccentric press equipped with tools for punching washers, a pneumatic feeder, and a decoiler operating in automatic mode.

Modernization of ROPS Testing Stand

The project currently conducted at the BR Center concerns the modernization of a unique testing stand located in the equipment of Łukasiewicz - WIT. This stand is the only of its kind located in Central Europe and allows for testing responsible protective constructions made of elastic-plastic materials. Currently, the working system of the stand allows for exerting forces of values up to 2MN for top pressure and 1 MN for side pressure. After modernization, the stand will enable testing of large-scale constructions made of concrete and other materials with similar properties - destruction of structures due to brittle fracture.

CRYOGENIC FREEZING OF BENDING TOOLS

New technological solutions were developed to increase the durability of tools used mainly in bending operations and other tools such as: machining tools, forge dies, and injection molds. By using the process of cryogenic freezing, an improvement in the operational properties of tools (durability, wear resistance by friction) was achieved in the range of 20-60%.

Hybrid Energy Absorber Structures

The principle of operation of energy absorber structures for electric vehicles with a body frame design is based on absorbing part of the impact energy by composite-metal elements with additional cushioning inserts, which allows reducing the magnitude of accelerations acting on the human body during a road collision. The absorbers are intended for LEV vehicles in categories L7e and N1.

Corrosion Protection of Installations - ZWR

A range of alternative technologies for anti-corrosion protection of ZWR KGHM S.A. devices and infrastructure has been developed. The properties of polymer, cermetal, and ceramic coating systems were examined and optimal solutions for selected elements of the installation were piloted. Cathodic protection of the internal surface of a process tank and a protector system for a fragment of the reinforced concrete structure was introduced. The results of the work are being monitored.

Method for Producing Lightweight Aggregate from Municipal and Industrial Waste

The technology involves carrying out low-temperature thermal synthesis of at least three different waste materials, mainly sewage sludge and fine-grained mineral waste from mechanical processing of raw materials, energetics, and municipal waste incineration. It allows for the neutralization of hazardous substances contained in waste by permanently incorporating them into the crystalline structure of the resulting sinter. The product obtained in this way is fully ecological, and its structure, based on silicate compounds, is analogous to that found in natural minerals. It can be used for the production of lightweight insulating and structural concrete, as an insulating and drainage material, and in agriculture as a substitute for expanded clay.

FAN IN THE FORM OF A 3D SOLID

We have created an innovative fan with a vertical axis of rotation and a nozzle with a power of 3 kW. The modeled project on a scale of 1:4, maintaining the mass ratio of rotating elements and prefabrication from stainless steel sheets. R&D work enabled the detailed development of technology in terms of efficiency under various weather conditions and assuming several diverse physical parameters of the device. Additionally, the result of work in the field of product innovation will be the indication of material strength for rubies and blades, verification of safety assumptions, and development of effective braking methods, design of nozzles and control mechanisms.

Text electric delivery vehicle with a GVW up to 3.5 t

The project is realized with the company Melex. It is assumed that the new electric vehicle with a GVW up to 3.5 t will be based on a modern approach to load-bearing and protective structures and will have a modular construction. Due to the vehicle's purpose, passive safety has been increased compared to existing vehicles.

Wirotest - Miniaturized Devices for Non-Destructive Testing

We have created the simplest device for non-invasive assessment of the condition of the tested material. Wirotest is intended for detecting cracks, changes in microstructure, thickness measurements of layers or coatings. The device is energy-efficient powered from a USB port and weighs only 16g.

Temporary orthopedic implants (e.g., screws) are removed by surgery. The solution to the problem is resorbable implants made of magnesium alloys, provided that the rate of alloy corrosion in body fluid is limited. The developed coating system technology effectively delays corrosion, and in vivo test results of the model implanted in the rabbit’s tibia did not show significant systemic changes in the liver or kidneys.

The project was commissioned by the Industry and concerned a production line consisting of a main assembly machine and a washer cutting unit from a steel strip.
The machine design was based on a multi-position dividing and rotating table with clamps fixed at a constant distance from each other. The table rotated each time by one position, moving parts to further operations.
The operations performed at successive working positions were: feeding washers to the die, preliminary matching of washers and nails (insertion of the nail into the washer), forming the nail-washer connection, ejecting the finished detail from the clamp, removing the assembled detail from the clamp.
The washer cutting unit consisted of an eccentric press equipped with tools for punching washers, a pneumatic feeder, and a decoiler operating in automatic mode.

The project currently conducted at the BR Center concerns the modernization of a unique testing stand located in the equipment of Łukasiewicz – WIT. This stand is the only of its kind located in Central Europe and allows for testing responsible protective constructions made of elastic-plastic materials. Currently, the working system of the stand allows for exerting forces of values up to 2MN for top pressure and 1 MN for side pressure. After modernization, the stand will enable testing of large-scale constructions made of concrete and other materials with similar properties – destruction of structures due to brittle fracture.

New technological solutions were developed to increase the durability of tools used mainly in bending operations and other tools such as: machining tools, forge dies, and injection molds. By using the process of cryogenic freezing, an improvement in the operational properties of tools (durability, wear resistance by friction) was achieved in the range of 20-60%.

The principle of operation of energy absorber structures for electric vehicles with a body frame design is based on absorbing part of the impact energy by composite-metal elements with additional cushioning inserts, which allows reducing the magnitude of accelerations acting on the human body during a road collision. The absorbers are intended for LEV vehicles in categories L7e and N1.

A range of alternative technologies for anti-corrosion protection of ZWR KGHM S.A. devices and infrastructure has been developed. The properties of polymer, cermetal, and ceramic coating systems were examined and optimal solutions for selected elements of the installation were piloted. Cathodic protection of the internal surface of a process tank and a protector system for a fragment of the reinforced concrete structure was introduced. The results of the work are being monitored.

The technology involves carrying out low-temperature thermal synthesis of at least three different waste materials, mainly sewage sludge and fine-grained mineral waste from mechanical processing of raw materials, energetics, and municipal waste incineration. It allows for the neutralization of hazardous substances contained in waste by permanently incorporating them into the crystalline structure of the resulting sinter. The product obtained in this way is fully ecological, and its structure, based on silicate compounds, is analogous to that found in natural minerals. It can be used for the production of lightweight insulating and structural concrete, as an insulating and drainage material, and in agriculture as a substitute for expanded clay.

The technology involves carrying out low-temperature thermal synthesis of at least three different waste materials, mainly sewage sludge and fine-grained mineral waste from mechanical processing of raw materials, energetics, and municipal waste incineration. It allows for the neutralization of hazardous substances contained in waste by permanently incorporating them into the crystalline structure of the resulting sinter. The product obtained in this way is fully ecological, and its structure, based on silicate compounds, is analogous to that found in natural minerals. It can be used for the production of lightweight insulating and structural concrete, as an insulating and drainage material, and in agriculture as a substitute for expanded clay.

The project is realized with the company Melex. It is assumed that the new electric vehicle with a GVW up to 3.5 t will be based on a modern approach to load-bearing and protective structures and will have a modular construction. Due to the vehicle’s purpose, passive safety has been increased compared to existing vehicles.

We have created the simplest device for non-invasive assessment of the condition of the tested material. Wirotest is intended for detecting cracks, changes in microstructure, thickness measurements of layers or coatings. The device is energy-efficient powered from a USB port and weighs only 16g.

We connect science with business

Patents

We specialize in automation of assembly for the specific needs of manufacturing plants, mainly in the SME sector, as well as in heat treatment, electroplating, anti-corrosion technologies, and surface engineering. The design and implementation experience we have gained allows us to undertake complex and challenging tasks based on market requirements and needs.

EP15724082.1-1706 (EP 3.140.055) – Method of Neutralizing and Utilizing Dusts from Combustion Installations and Sludges from Flotation Enhancement of Non-Ferrous Metal Ores Containing Hazardous Substances in Production of Lightweight Aggregates for Construction

  • W.068952 – Device for Transport and Feeding of Applicators
  • W.067402 – Device for Crushing Heads of Reinforced Concrete Piles with Circular Cross-Section
  • R.115801 – Trademark (Word-Graphic) – IMB
  • R.302193 – Trademark (Word) – LATERBIT
  • R.302193 – Trademark (Word) – LATERBIT
  • R.174825 – Trademark (Word-Graphic) – EKOSTYRBIT 2003
  • R.184907 – Trademark (Word-Graphic) – EKODYSPERBIT 2004
  • Z.378687 – Trademark (Word): WIBROFLUID
  • W.124121 – Drive-Positioning Device for Non-Destructive Testing of Gear Wheel Defects and Stresses by Eddy Current Method
  • Z.446235 – Trademark (Word-Graphic): TERMOCARBOFLUID
  • W.127412 – Probe Assembly for Testing Gear Wheels by Eddy Current Method
  • P.210921 – Method for Producing Lightweight Aggregate from Municipal and Industrial Waste
  • P. 229591 – Method of Neutralizing and Utilizing Dusts from Combustion Installations of Flotation Tailings of Non-Ferrous Metal Ores Containing Hazardous Substances in Production of Lightweight Aggregates for Construction
  • P.223787 – Method and System for Enriching Hard Coal
  • P.224807 – Blade Expansion Engine
  • P.230868 – Method and System for Monitoring the Geometry of a Mining, Underground Longwall Excavation
  • P.235601 – Method for Producing Electricity and Heat in Cogeneration from Micronized, Solid Biomass
  • P. 229591 – Method of Neutralizing and Utilizing Dusts from Combustion Installations of Flotation Tailings of Non-Ferrous Metal Ores Containing Hazardous Substances in Production of Lightweight Aggregates for Construction
  • P.235601 – Method for Producing Electricity and Heat in Cogeneration from Micronized, Solid Biomass
  • P.236102 – Undivided Die Suite for Automated Nail-To-Washer Joining
  • P.238260 – Fuel Dosing System and Method for Solid Fuel Dosing to a Combustion Chamber
  • P.414465 – Method for Renovating or Repairing Damage Sites on Oxide Coatings Produced on Magnesium or Its Alloys via Plasma Anodic Oxidation Process
  • P. 416231 – Method for Manufacturing Carbon Structures Containing Graphene on Copper Powders
  • P.420918 – Method for Ion Nitriding of Metal Products and Their Alloys
  • P.423210 – Method for Glow Nitriding of Internal Surfaces of Sleeves, Especially Gun Barrels
  • P.426524 – Method for Producing a Diffusive Boron Layer on Iron Alloys
  • P.429665 – Waterborne Varnish with Graphene Oxide for Anti-Corrosive Properties
  • P.376544 – Method for Dynamic Surface Plastic Deformation of Workpieces and Device for Dynamic Surface Plastic Deformation of Workpieces
  • P.385331 – Method for Measuring the Wear Resistance of Thin Layers on Metal Materials by Friction
  • P.385332 – Method for Measuring Thickness and Wear Resistance of Thin Layers by Friction
  • P.387766 – Method for Measuring Thickness of Thin Coatings
  • P.395701– Method for Glow Nitriding of Metallic Objects
  • P.399200 – Heating Assembly, Particularly for Atmospheric Immersion Furnaces for Thermal and/or Thermo-Chemical Treatment of Metal Products
  • P.401709 – Use of Protective Atmosphere for Heat Treatment of Alloy Steel Products
  • P.405735– Method for Vacuum Coating by Magnetron Sputtering
  • P.409286 – Active Inductive Probe
  • P.409141 – Method for Producing Carbon Structures Containing Graphene on Copper Powders Using Thermo-Chemical Treatment
  • P.412039 – ethod for Ion Nitriding or Nitrocarburizing of Metal Surfaces
  • P.412345 – Method for Glow Nitriding or Nitrocarburizing of Metal Surfaces
  • P.413277 – Coatings from Copper Powder Containing Graphene Carbon Structures and Method of Their Production
  • P.413634 – Metallized Graphene Powder
  • P.415128 – Method and Device for Non-Destructive Measurement of Carburized Layer Thickness and Surface Hardness of Gear Tooth
  • P.417215 – Tubular Magnetron for Sputtering Multilayer or Composite Coatings
  • P.422447 – Method and Stand for Testing the Strength of Spatially Complex Structures Including Bone Tissues
  • P.423211 – Anode for Glow Nitriding of Internal Surfaces of Sleeves, Especially Gun Barrels
  • P.425310 – Catalytic Steel, Reactor, and Catalytic Inserts for Graphene Manufacturing
  • P.430187 – Composite Ni-B/B Alloy Coating

Functionalization of Mg Alloy Surfaces

Temporary orthopedic implants (e.g., screws) are removed by surgery. The solution to the problem is resorbable implants made of magnesium alloys, provided that the rate of alloy corrosion in body fluid is limited. The developed coating system technology effectively delays corrosion, and in vivo test results of the model implanted in the rabbit's tibia did not show significant systemic changes in the liver or kidneys.

Automatic Production Line for Nail Assembly with Washer

The project was commissioned by the Industry and concerned a production line consisting of a main assembly machine and a washer cutting unit from a steel strip. The machine design was based on a multi-position dividing and rotating table with clamps fixed at a constant distance from each other. The table rotated each time by one position, moving parts to further operations. The operations performed at successive working positions were: feeding washers to the die, preliminary matching of washers and nails (insertion of the nail into the washer), forming the nail-washer connection, ejecting the finished detail from the clamp, removing the assembled detail from the clamp. The washer cutting unit consisted of an eccentric press equipped with tools for punching washers, a pneumatic feeder, and a decoiler operating in automatic mode.

Modernization of ROPS Testing Stand

The project currently conducted at the BR Center concerns the modernization of a unique testing stand located in the equipment of Łukasiewicz - WIT. This stand is the only of its kind located in Central Europe and allows for testing responsible protective constructions made of elastic-plastic materials. Currently, the working system of the stand allows for exerting forces of values up to 2MN for top pressure and 1 MN for side pressure. After modernization, the stand will enable testing of large-scale constructions made of concrete and other materials with similar properties - destruction of structures due to brittle fracture.

CRYOGENIC FREEZING OF BENDING TOOLS

New technological solutions were developed to increase the durability of tools used mainly in bending operations and other tools such as: machining tools, forge dies, and injection molds. By using the process of cryogenic freezing, an improvement in the operational properties of tools (durability, wear resistance by friction) was achieved in the range of 20-60%.

Hybrid Energy Absorber Structures

The principle of operation of energy absorber structures for electric vehicles with a body frame design is based on absorbing part of the impact energy by composite-metal elements with additional cushioning inserts, which allows reducing the magnitude of accelerations acting on the human body during a road collision. The absorbers are intended for LEV vehicles in categories L7e and N1.

Corrosion Protection of Installations - ZWR

A range of alternative technologies for anti-corrosion protection of ZWR KGHM S.A. devices and infrastructure has been developed. The properties of polymer, cermetal, and ceramic coating systems were examined and optimal solutions for selected elements of the installation were piloted. Cathodic protection of the internal surface of a process tank and a protector system for a fragment of the reinforced concrete structure was introduced. The results of the work are being monitored.

Method for Producing Lightweight Aggregate from Municipal and Industrial Waste

The technology involves carrying out low-temperature thermal synthesis of at least three different waste materials, mainly sewage sludge and fine-grained mineral waste from mechanical processing of raw materials, energetics, and municipal waste incineration. It allows for the neutralization of hazardous substances contained in waste by permanently incorporating them into the crystalline structure of the resulting sinter. The product obtained in this way is fully ecological, and its structure, based on silicate compounds, is analogous to that found in natural minerals. It can be used for the production of lightweight insulating and structural concrete, as an insulating and drainage material, and in agriculture as a substitute for expanded clay.

FAN IN THE FORM OF A 3D SOLID

We have created an innovative fan with a vertical axis of rotation and a nozzle with a power of 3 kW. The modeled project on a scale of 1:4, maintaining the mass ratio of rotating elements and prefabrication from stainless steel sheets. R&D work enabled the detailed development of technology in terms of efficiency under various weather conditions and assuming several diverse physical parameters of the device. Additionally, the result of work in the field of product innovation will be the indication of material strength for rubies and blades, verification of safety assumptions, and development of effective braking methods, design of nozzles and control mechanisms.

Text electric delivery vehicle with a GVW up to 3.5 t

The project is realized with the company Melex. It is assumed that the new electric vehicle with a GVW up to 3.5 t will be based on a modern approach to load-bearing and protective structures and will have a modular construction. Due to the vehicle's purpose, passive safety has been increased compared to existing vehicles.

Wirotest - Miniaturized Devices for Non-Destructive Testing

We have created the simplest device for non-invasive assessment of the condition of the tested material. Wirotest is intended for detecting cracks, changes in microstructure, thickness measurements of layers or coatings. The device is energy-efficient powered from a USB port and weighs only 16g.

Temporary orthopedic implants (e.g., screws) are removed by surgery. The solution to the problem is resorbable implants made of magnesium alloys, provided that the rate of alloy corrosion in body fluid is limited. The developed coating system technology effectively delays corrosion, and in vivo test results of the model implanted in the rabbit’s tibia did not show significant systemic changes in the liver or kidneys.

The project was commissioned by the Industry and concerned a production line consisting of a main assembly machine and a washer cutting unit from a steel strip.
The machine design was based on a multi-position dividing and rotating table with clamps fixed at a constant distance from each other. The table rotated each time by one position, moving parts to further operations.
The operations performed at successive working positions were: feeding washers to the die, preliminary matching of washers and nails (insertion of the nail into the washer), forming the nail-washer connection, ejecting the finished detail from the clamp, removing the assembled detail from the clamp.
The washer cutting unit consisted of an eccentric press equipped with tools for punching washers, a pneumatic feeder, and a decoiler operating in automatic mode.

The project currently conducted at the BR Center concerns the modernization of a unique testing stand located in the equipment of Łukasiewicz – WIT. This stand is the only of its kind located in Central Europe and allows for testing responsible protective constructions made of elastic-plastic materials. Currently, the working system of the stand allows for exerting forces of values up to 2MN for top pressure and 1 MN for side pressure. After modernization, the stand will enable testing of large-scale constructions made of concrete and other materials with similar properties – destruction of structures due to brittle fracture.

New technological solutions were developed to increase the durability of tools used mainly in bending operations and other tools such as: machining tools, forge dies, and injection molds. By using the process of cryogenic freezing, an improvement in the operational properties of tools (durability, wear resistance by friction) was achieved in the range of 20-60%.

The principle of operation of energy absorber structures for electric vehicles with a body frame design is based on absorbing part of the impact energy by composite-metal elements with additional cushioning inserts, which allows reducing the magnitude of accelerations acting on the human body during a road collision. The absorbers are intended for LEV vehicles in categories L7e and N1.

A range of alternative technologies for anti-corrosion protection of ZWR KGHM S.A. devices and infrastructure has been developed. The properties of polymer, cermetal, and ceramic coating systems were examined and optimal solutions for selected elements of the installation were piloted. Cathodic protection of the internal surface of a process tank and a protector system for a fragment of the reinforced concrete structure was introduced. The results of the work are being monitored.

The technology involves carrying out low-temperature thermal synthesis of at least three different waste materials, mainly sewage sludge and fine-grained mineral waste from mechanical processing of raw materials, energetics, and municipal waste incineration. It allows for the neutralization of hazardous substances contained in waste by permanently incorporating them into the crystalline structure of the resulting sinter. The product obtained in this way is fully ecological, and its structure, based on silicate compounds, is analogous to that found in natural minerals. It can be used for the production of lightweight insulating and structural concrete, as an insulating and drainage material, and in agriculture as a substitute for expanded clay.

The technology involves carrying out low-temperature thermal synthesis of at least three different waste materials, mainly sewage sludge and fine-grained mineral waste from mechanical processing of raw materials, energetics, and municipal waste incineration. It allows for the neutralization of hazardous substances contained in waste by permanently incorporating them into the crystalline structure of the resulting sinter. The product obtained in this way is fully ecological, and its structure, based on silicate compounds, is analogous to that found in natural minerals. It can be used for the production of lightweight insulating and structural concrete, as an insulating and drainage material, and in agriculture as a substitute for expanded clay.

The project is realized with the company Melex. It is assumed that the new electric vehicle with a GVW up to 3.5 t will be based on a modern approach to load-bearing and protective structures and will have a modular construction. Due to the vehicle’s purpose, passive safety has been increased compared to existing vehicles.

We have created the simplest device for non-invasive assessment of the condition of the tested material. Wirotest is intended for detecting cracks, changes in microstructure, thickness measurements of layers or coatings. The device is energy-efficient powered from a USB port and weighs only 16g.

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